Fluid Capacities and Type

Description

Type

Capacities

4.0L Engine Oil

5W-30

6 Quarts / 5.7 Liters

2.5L (AMC 150 CU) Engine Oil

5W-30

4 Quarts / 3.8Liters

2.8L (GM V6) 1984-1986 Engine Oil

5W-30 or 10W-30

4.5 Quarts / 4.2 Liters

4.0L Coolant 1987-00

50/50 Mixture 3 Year Formula IAT (Inorganic Additive Technology)

12 Quarts / 11.4 Liters

4.0L Coolant 2001

50/50 Mixture 5 Year/100,000 Mile Formula HOAT (Hybrid Organic Additive Technology) or equivalent

12 Quarts / 11.4 Liters

2.5L (AMC 150 CU) Coolant

50/50 Mixture 3 Year Formula IAT (Inorganic Additive Technology)

10 Quarts / 9.5 Liters

2.8L (GM V6) 1984-1986 Coolant

50/50 Mixture 3 Year Formula IAT (Inorganic Additive Technology)

12.2 Quarts / 11.5 Liters

AW4 4-Speed Automatic

ATF+4

3.5 Quarts / 3.3 Liters (Service Fill) 8.2 Quarts / 8 Liters (Overhaul Fill)

30RH 3-Speed Automatic

ATF+4

3 Quarts / 2.8 Liters (Service Fill) 8.5 Quarts / 7.9 Liters (Overhaul Fill)

TF 904 3-Speed Automatic

ATF+4

3 Quarts / 2.8 Liters (Service Fill) 8.5 Quarts / 8 Liters (Overhaul Fill)

Pugeot BA-10/5

75W-90 API Grade GL-5 Gear Lubricant or Equivalent

2.5 Quarts / 2.4 Liters

AX-5 Manual

75W-90 API Grade GL-5 Gear Lubricant or Equivalent

3.5 Quarts / 3.3 Liters

AX-15 Manual

75W-90 API Grade GL-5 Gear Lubricant or Equivalent

3.3 Quarts / 3.15 Liters

NV3550 5-Speed Manual

Mopar® Manual Transmission Lubricant

2.4 Quarts / 2.2 Liters

NP231 Transfer Case

ATF+4

1.6 Quarts / 1.5 Liter

NP207 Transfer Case

ATF+4

1.1 Quarts / 1 Liter

NP228/229 Transfer Case

ATF+4

2.9 Quarts / 2.8 Liters

NP242 Transfer Case

ATF+4

1.1 Quarts / 1 Liter

Dana 30 - Front Axle

80W-90 Gear and Axle Lubricant

2.5 Pints / 1.2 Liters

Dana 35 Axle

80W-90 Gear and Axle Lubricant

3.5 Pints / 1.7 Liters

Chrysler 8.25 Rearl Axle

80W-90 Gear and Axle Lubricant

4.4 Pints / 2.08 Liters

Dana 44 - Rear Axle

80W-90 Gear and Axle Lubricant

4 Pints / 1.89 Liters

 

*Limited-Slip (Trac-lok) Rear Axles require the addition of 118 ml (4 oz.) Limited Slip Additive

 
 

*75W140 Gear and Axle Lubricant Recommended For Towing

 

Brake Master Cylinder

DOT 3 Brake Fluid

As Required / To Full Mark

Clutch Master Cylinder

DOT 3 Brake Fluid

As Required / To Full Mark

Power Steering Reservoir

Power Steering Fluid +4 (If unavailable ATF+4 is Acceptable)

As Required / To Full Mark

A/C System Service Information

Description

Type

Capacity

A/C Refrigerant *All Engines 1984-1994

R-12 Refrigerant

2.42 Pounds / 1.1 Kilograms

A/C Refrigerant *All Engines 1995-96

R-134A

1.98 Pounds / 0.9 Kilograms

A/C Refrigerant *All Engines 1997-01

R-134A

1.25 Pounds / 0.56 Kilograms

Fuel

Description

Type

Capacity

All Engines, 1991-01

87 Octane or Higher, Unleaded

20 Gallons / 75 Liters

All Engines, Optional High Capacity Tank 1984-90

87 Octane or Higher, Unleaded

20 Gallons / 75 Liters

All Engines, Standard Capacity 1984-1990

87 Octane or Higher, Unleaded

13.5 Gallons / 51.1 Liters

Spark Plug Specifications

Description

Type

Gap

4.0L

NGK® or Champion® Copper Spark Plug

0.035 in / 0.89 mm

2.5L (AMC 150 CU) Engine Oil

NGK® or Champion® Copper Spark Plug

0.035 in / 0.89 mm

2.8L (GM V6) 1984-1986 Engine Oil

NGK® or Champion® Copper Spark Plug

0.045 in / 1.143 mm

 

*Notes

 

* Gelling will occur if mixing different antifreeze formulas. Complete cooling system flush must be performed to evacuate all remaining old antifreeze before adding different antifreeze formula

 

**If vehicle previously equipped with (green) 3 Year Antifreeze, recommended replacing with (pink/orange) 5 year 100,000 mile formula, only after evacuating all previous antifreeze

*** Wrangler XJ Automatic Transmissions/Transfer cases originally required ATF+3 Automatic Transmission Fluid. All ATF+3 should  be replaced with ATF+4 due to improved cold viscosity, anti-shudder properties, and longer friction coefficient wear

**** DOT 4 Brake fluid may be used if DOT 3 cannot be found. DOT 4 brake fluid has shorter service life

*****Recommended vehicles originally serviced with R-12 refrigerant retrofit A/C system to R-134a. R-134a has extreme reduced ozone impact potential over R-12

****** Never use Ethanol based fuels in Cherokee XJ fuel system, IE: E-85, E-90. Cherokee XJ fuel system components cannot support ethanol based fuels

******* Petroleum based fuels with rating up to 10% Ethanol content is acceptable for Cherokee XJ fuel system

********Fuel Tank capacity can be identified by vin number. Call Morris 4x4 if tank capacity is required. 1-877-553-5337